High Gear also uses a brand new aluminum rear case half on all units it repairs. Vibration clip breaks inside transfer case rubbing hole thru rear case half causing loss of fluid and ruining entire transfer case assembly. The contact owns a 2005 Chevrolet Silverado 2500. Moreover, this vehicle passes with flying colors, especially regarding comfort and safety. Waiting too long can cause further. If the level of that fluid falls, the gears will grind and eventually fail. The oil lubricates the gears and keeps them from wearing out. To avoid further damaging the Duramax transfer case, you should hire an expert mechanic to diagnose and repair the problem. Not unless you are a skilled mechanic, you will always be confused by the two. If youre running low on transmission fluid, youll have a hard time changing gear. We recommend the latter. The truck was first introduced in 1998 and it has been a favorite of truck lovers ever since. But unlike a diff which transfers power to two wheels located in one axle, the transfer case transfers power to two different axles. . In the following paragraphs, we will discuss some common issues with a Chevy Silverado transfer case. I would try to turn the key on, but do not start the truck. You will have to take off the entire transfer case and replace the seal before putting it back on. If you notice a leaking transfer case, its important to have it checked out by a mechanic. The dealer stated that the contact would have to pay $1,463 to replace the transfer case because it was out of warranty. Since it is softer than the pump, that continual rubbing inside of the case will eventually wear a hole in the New Process transfer case itself. The contact discovered that the transmission was leaking fluid while backing out of the driveway. 00. statistics and reliability analysis of Chevrolet Silverado 2500, all problems of the 2019 Chevrolet Silverado 2500, all problems of the 2004 Chevrolet Silverado 2500, all problems of the 2005 Chevrolet Silverado 2500, all problems of the 2003 Chevrolet Silverado 2500, all problems of the 2002 Chevrolet Silverado 2500, all problems of the 2006 Chevrolet Silverado 2500, Automatic Transmission Control Module problems. The problem is that the design is such that the hole is sitting above the level of the drain plug, so it doesn't leak while the vehicle is stopped. Identified numerous complaints online on duramax trans missions, and identified an aftermarket product was made to prevent further cracks from occurring. Worn-out gears can also cause the transfer case to leak. Gm is aware of the problems but claim 'there is nothing they can do but wait for a fix'. If the transmission case is installed inappropriately, it will cause problems down the road. Some of the most common symptoms are: One of the most common symptoms of a bad transfer case is that the truck wont shift into four-wheel drive. the linkage to it etc. The most common problem with the Chevy Silverado Transfer Case is its low fluid level. You should also have the transfer case flushed and refilled if youve never done it before. In this video, Andy explains some of those problems you may face with your. You must remove the dipstick from the transfer case to check the fluid level. It is better to have it inspected as quickly as possible. Once the transfer case wall is breached, the fluid will begin to leak out. Dirty fluid is another cause of problems in the transfer case. From time to time, youll run into Chevy Silverado transfer case problems. The contact owns a 2004 Chevrolet Silverado 2500. The rear case half of this unit is made out of magnesium and the pump is. Once you have observed an issue, we recommend taking the car for an expert diagnosis. If theres any liquid, try to find the highest point. Usually, if the leak stops at the highest point, thats where its coming from. (Explained). http://1aau.to/m/SubscribeBuy Now at 1AAuto! Detailed inspection procedures and each unit is factory pressure tested and comes with a no hassle warranty. It is located in between the transmission and the differential. If you are having problems with your transfer case or any other driveline related issue, contact Advanced Transmission Center at either of our locations and wed be happy to help! A bad installation can cause issues in the drivetrain, the transmission, and other truck components. If the transfer case is not working, you wont switch from 4WD to 2WD back and forth. The vehicle was picked up and towed by the dealer where the vehicle was purchased and diagnosed that the transfer case needed to be replaced. For a better experience, please enable JavaScript in your browser before proceeding. This requires a pump inside of the case to circulate fluid while operating. What you will have to do is get it re-scanned for codes and get the code to us. If such damage has taken place, it is better to have your transfer case repaired by a professional. I have 2001 Chevrolet 2500 hd 4x4 crew cab short box, with a 5 speed allison automatic with push button 4 wheel drive on the dash. all problems of the 2004 Chevrolet Silverado 2500 First, it could be a problem with the driveshaft or differential. That's exactly what I thought I was doing. Push the 4wd Auto button, and it goes back to working as it should in that mode. Leased Cars And Oil Changes: Can You Do It Yourself? Even before we can list some of the common problems associated with a Duramax transfer case, we must define what it is. Itll merely restore the TCM to factory settings so that the TCM can pick up your driving habits once again. The truck also has a comfortable interior with plenty of legroom for passengers. U-joints can be a pain in the neck to deal with. This will include replacing the case half that has the hole in it and is not an inexpensive repair. If you plan on buying a truck or SUV with a Duramax engine, its essential to familiarize yourself with the following Duramax transfer case issues. 2023 Four Wheel Trends. Its being called the infamous pump rub. I will never buy another GMC (gov't. disconnect and de-pin both sides and check. Come join the discussion about performance, lift kits, wheels, tires, modifications, troubleshooting, maintenance, and more! also keeps The shift fork is what allows you to engage the gears in the transfer case. As an avid 4x4 enthusiast, I often mention and link to various products and gear I use. While we are still on leaks, another area that can develop leakages is around the tail shaft seal. He didny have any problems after that. Figure 1. Worn-out gears tend to grind; after some time, they fail altogether. Hence the 4WD system needs a transfer case to work correctly. A transfer case leak is another common problem that owners of this truck face. Westminster, CO 80030 Motors corp. ) car or truck again!!. This is a very prevalent problem in this model truck. Over the years, this type of engine has exhibited the following issues; These issues associated with the Duramax engine shouldnt prevent you from getting one because they can be avoided through regular servicing and diagnosing problems early in advance. (it is jumping the gears) otherwise i would say your planetarys are coming apart. What is an Odometer Statement and Why is it Important? They are not synchronized and bend the forks alot. All you need to do is remove the old tail shaft seal, fit a new one, and you will be good to go. Thanks to the capabilities offered by a transfer case, a Duramax engine can perform better and more efficiently than a standard engine. Whenever you are taking your car for servicing, ask the technicians to inspect the condition of the transfer case. Chevy pickups and vans from 1981-1987. Therefore, it is better to check if the transfer case is installed properly when you encounter any of the above mentioned issues. Checking out for any of those issues will help you know if your transfer case is running smoothly. Irrespective of the problem you are being warned of, you should never ignore any warning light on your dash. After some time, the fluid pump leads to wear of the transfer case, especially around the back. It will test again and reset the message on the next key cycle if the problem hasn't been fixed. I would replace the button module regardless. After market parts have been developed to replace the cheap parts within the transfer case to prevent this from happening, unfortunately I did not research this issue prior to having the issue. So, youll have to remove the front driveshaft and then pull the encoder motor. (Buyers Guide! However, when the vehicle is running and the pump is pressurizing the fluid, it will begin to escape through the hole in the case. Chances are if you have problems with it once, you will have problems with it again. all problems of the 2019 Chevrolet Silverado 2500 Overheating can also result in bad gaskets, bearings, and seals. Some of the most common solutions are: Check the fluid level and add more if necessary Have the transfer case flushed and refilled Replace the shift fork Replace the gears Chevy Silverado Transfer Case Replacement Cost But theres still some hope. 2003 Chevrolet silverado. If you miss out on timely maintenance, the transfer case might fail to function, and you will have to replace it altogether. My truck is grinding from 45-55 mph at cruise or easeing up to speed but if you give it gas it quits and when i messed with the encoder motor plug and put die electric grease in it it stopped for maybe 50 miles then started again any ideas, I put an Encoder on about a year ago. Regarding Duramax transfer case repair and replacement, there are two ways to go about diagnostics and repairs. Solution - Reprogram the TCM with TIS version 6.0 or higher. This little part moves around the inner part of the transfer case. Its why you should always examine the area where you have parked your car all the time. Upon investigation, the technician may find DTC C0550 set. 3686 W. 72nd Ave Conclusion position or opinion or judgment reached after consideration more (Definitions, Synonyms, Translation). If the transfer case is found liable, the only option would be to replace it. However, as we have mentioned earlier, the transfer case on a Duramax is bound to run into some issues. 04 chev silverado transfer case found out recently that my 04 2500hd with 111000 miles needed a new transfer case - Chevrolet 2004 Silverado 2500HD question. Vehicle was in 4 wheel drive, when the whole truck shuttered, I lost the drive capabilities of the truck then stopped and looked underneath vehicle to find fluid coming out of the transfer case. Some of the problems that come with the Chevy Silverado transfer case are the truck failing to go into four-wheel mode, grinding noises, the truck vibrating, and a leak in the transfer case. Jeep Cherokee: Why is My Odometer Blinking? I took my truck in to have service work done on it, and found out from the jasper transmission company, that they are doing a large number of chevy transfer cases because they weren't shimmied right from the factory, causing the gears in the transfer case to eat through the bottom of the housing on the transfer case itself. Noticed transmission leaking, identified that the transfer case had cracked in the slots that hold the pump. Either do it yourself or hire an expert. How to Reset AC on Chevy Silverado? It usually has 3-4 bolts holding it. Then you might have a bad sensor. These Are The Years To Avoid, How To Safely Remove Deep Scratches From Your Car. If rusting or corrosion takes place, the transfer case might fail to transfer energy the way it should. Replacing the switch was an instant fix. You may confuse it with the differential. There is mechanical equipment found inside the transfer case. Sometimes, it is accidental damage that makes a transfer case go bad. A standard Chevy Silverado transfer case costs between $1000 and $1500. I ended up getting it to back up last night. Chevy Silverado transfer case problems can be expensive to fix. I plowed the last 2 days and toggled bewteen 2wd and 4wd with no issues. Pay close attention to the color and texture of the transfer case fluid. 7E8 and 7E9 Engine Codes: Meaning, Causes, Symptoms and Fixes, Broken Ball Joint in Your Car (Symptoms, Causes and Replacement), Haze on Windshield When It Rains (Causes and Fixes), Check the fluid level and add more if necessary, Have the transfer case flushed and refilled. The problem: affected pickup trucks may have been delivered with a thrust washer that was improperly installed on the transfer case reduction carrier assembly at the factory. If you drive a GM / Chevrolet truck or SUV built between the years of 1999 and 2007, this is an issue that you want to address before it becomes a truly expensive repair. The contact owns a 2006 Chevrolet Silverado 2500. here is a test, put it in 4wd and turn the wheel tight (do this on the street or parking lot) then give it gas, half throttle or better, it the truck shudders, and bucks, the the chain is stretched and needs replacement. Whats the procedure for engageing the 4 wheel drive on a 2004 chevy Silverado HD 2500 with automatic transmission. He list all the transfer cases so see if under the one you have list the pump rub fix kit. There have been several complaints made, especially against its transfer case. The gears in the transfer case can become worn out over time. And when that happens, your transmission fluid can start leaking. When it breaks, the transfer case will continuously pop out of the 4WD. The approximate failure mileage was 163,000. Search Fixya Browse Categories . 3686 W. 72nd Ave Chevrolet Silverado 2500/3500 2020 2020 L5P MGM GMC Sierra 2500/3500 Involved Region or Country North America, Middle East, Israel . This can cause your car to get stuck in neutral or have other problems. A leak in the transfer case can result in severe damage. When you go through the above signs of a failing Duramax transfer case, you will realize that most of them are signs of a bad transmission. After cleaning the transfer case, you should be able to spot the tiny pinhole. There is a manual transfer case and an automatic transfer case. The contact stated that the pump in the transfer case of the transmission failed. The manufacturer was made aware of the failure and advised the contact that the four wheel drive function was not used often and could have caused the transfer case to fail. Most of the issues covered above can be easily prevented if the drivers kept a tight maintenance schedule. But you know how to find the leak and fix it by yourself and many other problems now. These units either carry Auto-Trak II fluid or automatic transmission fluid. Low transmission fluid is the only problem drivers might spend a lot of time on. Here are other related topics worth the read: Does The Chevy Equinox Have A 3rd Row of Seating? The failure and current mileage was 195,000. The most common cause of this problem is a broken shift fork. Chevy Silverado Transfer Case Leak 2.6 06. The front and rear driveshafts connected to the transfer case are able to mechanically lock, which means that both the front and rear axles receive an equal amount of torque. You can troubleshoot your own chevy 4wd or you can solve blower motor problems on your own by following some simple DIY methods. Repair cost approx. Dont overfill, or the fluid will leak out of the transfer case. Certain types of problems can be annoying to deal with. The transfer case is filled with a special type of oil called gear oil. Well, perhaps you have a pinhole leak on the transfer case. Two of the most important factors are the year and the model. Fortunately, this is an easy repair. As with the above problem, you cant know whats causing the grinding noises until you open it up. See As you might know, the engines motion is transmitted through a single shaft. I have since replaced both problems but still nothing back from gm. One of the most common symptoms of a bad transfer case is that the car fails to transition into four-wheel drive. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. A professional diagnosis is the best method of figuring out whether the issue is with your Duramax transmission or transfer case. 2 8 Common Chevy Silverado Transfer Case Issues 2.1 01. This seal wears out after some time. But first, lets understand what a transfer case is. Quick, easy, and frustration-free claims. The issue can be attributed to outside . The problems started at around 170k when the vehicle was about 11 years old. 1. Fuel and tach gauges stopped working on 04 chevy 2500 HD crew cab. Local dealership replaced a part ($900) and sent me on my way. 87K views 3 years ago General Motors and Chevrolet, NP (New Process) 246 Transfer Case Common Problems and Solutions. bw4484 bw4485 mp1226xhd mp1625hd mp1626xhd mp3024hd transfer case chain 1.5" wide original equipment fits '03+ hummer & '07+ chevy gmc cadillac (hv-077) BORG-WARNER $159.77 $179.95 Change transfer case fluid (Applies to: 4WD, Severe) Drain and fill engine cooling system (or every 5 years, whichever comes first). Another common culprit is leakages. It will be in much safer hands there. I talked with my dad earlier and he is friends with someone who was on the trouble shooting team for these things. Lets Find Out! Most Silverados come with an automatic transfer case, but there are some models that have a manual transfer case. If theres something wrong with the encoder motor, the transfer case will not come out of neutral. However, if that doesnt work out for you, you might have to reset the transmission control module. Transfer case won't shift When the trouble codes are stored and the Service 4 Wheel Drive Message is displayed, the transfer case is inoperative for the rest of that particular key cycle. Westminster, CO 80030 The vibration is usually caused by the gears in the transfer case not meshing properly. You can check the fluid level by removing the dipstick from the transfer case. Keep in mind that you have to carefully look to find the hole. However, over time these ears wear down (and even break off) which allows the pump to begin rubbing against the inside of the case. My Car Will Not Come Out Of Neutral 2.8 08. On January 02, 2015, I was with 1/2 mile of my house and truck would not shift, I was able to turn around and drive back to the house at a very low speed keeping the rpm's low. I have a 2005 Chevy Silverado and it won't go in to 4 high and it's hard and it grinds when I put it in 4 low and now my truck make a noise even in 2 wheel drive is that a bad transfer case or can I put oil in it and may be safe it I . After getting this part replaced, your vehicle should work as intended. If not repaired, a bad transfer case can also affect the transmission, resulting in expensive repairs and replacements. (Dimensions), 2023 Car, Truck and Vehicle How To Guides - Vehicle Freak. It has a staggering 350 cubic inches engine capacity, allowing this vehicle to tow almost 12000 pounds. Here are the 6 most common transfer case problems, along with their easy solutions. Thanks guys. To do this, take the transfer case apart, remove the case half and then install the new one. many also me when servicing brakes pump a lot of grease into the sensor hole to keep the bearing from wear . Hope this helps. What problems does the Chevy Silverado transfer case have? We finally had a big enough snow this year to bring the people with 4WD problems out. Be sure to ask for a transfer case flush and refill specifically. 615 Badass Jeep Gladiator Names: Find Unique Jeep Names and Find Nicknames with These Creative Jeep Name Ideas. Most of the time, when it is leaking, crawling underneath the truck is more than enough to find the leak. 1194 S. Pierce At most, you will pay $300 for a new one. If youre having trouble with your Chevy Silverados transfer case, dont hesitate to take it to a mechanic. Please contact me on a possible recall for the transfer case. Without it, youd have to do this manually. Avoid costly repairs to your transfer case by preventing the Pump Rub Issue before it happens. First and foremost, raise the vehicle. After that, get in the car. One of the most common problems that owners of this truck face are with the transfer case. See If your transfer case does not have a hole it in already, it is possible to keep this from happening with a little preventative repair! Duramax is one of the most powerful engines in the auto industry. This should not be happening on vehicles this new with little miles on them. DESCRIPTION. Look over at Eric Merchants website merchant Automotive. However, a failing transfer case can also manifest such a problem. Mine only did it when I was going over 45 downhill and not on the throttle for a few seconds. You can buy transfer case fluid at most auto parts stores. Sometimes, you hear grinding noises when shifting to a four-wheel mode. The best way is to take your time.,Set Emerg brake,start vehicle and put into neutral..Engage 4 wheel drive,look at your dash gauge area for 4 wheel drive light to come on..Put truck in reverse and release park brake..,Back up . Get the transfer case flushed and refilled. As that happens, the transmission fluid does make contact with the transfer case. If you dont know already, the shift fork is a tool for engaging gears in the transfer case. Also please check out the It can also result in your car getting stuck. Damaged Transfer Chain This morning I tried to switch to 4wd drive and realized it wasn't engaging. CHEVROLET SILVERADO 2500 HD Transfer Cases - MP1226XHD Transfer Case Model - Free Shipping on Orders Over $99 at Summit Racing Vehicle/Engine Search Make/Model Search Make/Engine Search Departments Brands Savings Central Contact Us Help Center Wish List Order Status & Returns My Account Welcome My Account Order Status Wish List Savings Central You should only add enough to reach the full line on the dipstick. Nothing happens whenever you try to put your car into four-wheel mode. Additionally, the transfer case did not contain any fluid. : A Step-by-Step Guide [2023]. Wrong clip on oil pump in transfer case wears hole in case . The current and failure mileages were 94,000. I keep it clean so I just thought I bumped it while dusting it out. DTC C0569 on Magna transfer case. As with many other posts here, I too have had problems with both the instrument cluster(bad speedometer and gauge readings, "electrical") and also the transfer case with holes wearing through the case, "pump slap". Sometimes the light would disappear or the buttons would not respond. . Lastly, make sure to have the gears inspected. Like a transmission, a certified drivetrain specialist should complete this rebuild procedure. So, the only way to get rid of this annoying problem is to replace the switch itself. The dipstick should have a line that indicates the full level. Typically the condition is not found until there is transfer case damage from running the case out of fluid. The dipstick has a line that signifies the fluid level. Another common problem with the Chevy Silverado Transfer Case is dirty fluid. There is a defect in the transfer case that results in a clip breaking loose and rubbing a hole in the rear housing, allowing the lubricant to leak out, which can cause the transfer case to fail and possibly locking up the wheels in an unexpected manner, causing a crash. Posted on Jun 19, 2010 give it a shot. Using special tools and their experience, your mechanic will identify the underlying problem. Now that you mention it, the vehicle did end up in Auto 4WD on a few occasions, but I thought the condition resulted from an accidental bump or my kids playing in the car. If that doesnt eliminate the problem, youll have to replace the encoder motor itself. 2022, CarProblemZoo.com All rights reserved. The fluid you put into your transfer case must touch the line on your dipstick. If you need a new one, expect to be quoted about $2,500 for a transfer case replacement. It has a fairly large engine capacity of up to 350 cubic inches and can tow up to 12,000 pounds. How Much Does a Chevy Silverado Weigh? Transfer case develops hole from pump inside on my 2004 chevy 2500 hd duramax. Transfer case fluid isnt expensive and readily available at auto-part dealerships. After all, its not everyone is knowledgeable in mechanical lingo. So, its not like it will magically disappear overnight. It can also be caused by a few other things. Sounds like gm is ignoring this problem. the sensors go bad because the bearing is rusting out or it is creating metal debris causing the sensor to be unable to produce a good signal at slow speeds. As a result, you wont see any leaks on your driveway or garage floor to let you know you have a problem. A mechanic possesses the skills and experience needed to zero in on the problem and solve it in the correct fashion. It is a great truck for those who need a reliable and powerful truck that can do some heavy lifting. ), 4 Most Common Problems With The Ford F150 (Answered! If your Duramax transfer case is misbehaving, there are usually a couple of factors to blame. connections to it, bracket bent by some person to drop pan etc. Cause The Transfer Case Control Module (TCCM) has not received the wake-up call during key-up and has remained in the "sleep mode". The most recently reported issues are listed below. But it can get pretty messy if youre trying to drive in the snow. Everything I have researched has led to issues in both problems. The problem is that the design is such that the hole is sitting above the level of the drain plug, so it doesnt leak while the vehicle is stopped. If it is dry, try to find any other fluid trail. These are just some of the most common symptoms of a bad transfer case. never replace the hub sensors unless they are with damaged wires. Posted on Apr 17, 2010 Add Your Answer. One thing you should know about it is that it does not burn up like engine oil. The contact stated that the failure caused a leak in the transfer case which allowed the transmission to drain all the transmission fluid from the transfer case. That's what caused the intermittent messages for me. The consumer stated there was a slight grinding noise while driving down the mountain a few earlier. Without it, you would have to lock the wheel hubs manually. Now at 279,000 miles my transfer case goes out again this time leaving me stranded on the wv turnpike. The seal that keeps fluid inside the transfer case and thus the transmission is vital for the smooth operation of the vehicle's transmission. . http://1aau.to/m/Visit-1A-AutoConnect with us on social media!http://1aau.to/m/Facebookhttp://1aau.to/m/Twitterhttp://1aau.to/m/InstagramCheck out this playlist for more great diagnostic videos! Worn-out gears make your truck fail to come out of neutral. He had a bad switch causing this exact problem you are describing. It transfers power from the transmission to the rear and front wheels. on the backup reverse not engaging this maybe the tranny side mounted switch. Either way, theyre not hard to fix. I called and left message with service writer. Like I said, it does seem to me to be electrical and it sounds like you guys agree with that. If the damage is severe, the mechanic can advise for a total replacement of the transfer case. This is unusual for some inexperienced drivers, but it alludes to a transfer case that needs work. An expert diagnosis can help you narrow down the main culprit. The first symptom I noticed was that randomly the truck would be sitting in "auto 4wd." When the transfer case is not engaged, the internal parts that turn the front wheels don't move. 8AM 5:30PM Mon-Fri, SE Corner Mississippi & Pierce I have this problem temporarily patched. We have been having these problems since the day we picked up the truck. A transfer case comes in handy in a four-wheel-drive truck or SUV. If you notice that the truck is vibrating when youre driving, it could be a sign of a problem with the transfer case. The transfer case was replaced at a cost of $ 2,033. The transfer chain does not stretch. When I put it in mark, it make the grinding/buzzing noise. 8AM 5:30PM Mon-Fri, SE Corner Mississippi & Pierce When you notice this symptom, its important to have the problem checked out by a mechanic as soon as possible. . I'm not sure I had what you described with the failure to engage. Four Wheel Trends is dedicated to advancing the knowledge and education of automotive enthusiasts. He said she sent him the schematics for the case and all the relative components so we may be able to trouble shoot from that. The vibration comes from the improper meshing of the gears. Transfer Case Components Add to your order Coverage for accidental damage including drops, spills, and broken parts, as well as breakdowns (plans vary) 24/7 support when you need it. If you notice any of these symptoms, ensure your transfer case is inspected for worn-out gears. Thats the main difference. The fluid can become contaminated over time and cause problems with the gears. Even if you have no previous experience, you should still be able to get through this process. But even the most reliable vehicles can experience problems from time to time. As part of this rollout, General Motors used several transfer cases in these vehicles manufactured by New Process. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Friction and vibration between pump and rear case half wears tiny pin holes in the rear case slowly causing oil to leak and eventually burning up the GM 246 transfer case. Mine never did the other stuff. Finally, replace the sensor inside. If youve never changed it before, chances are the culprit is the fluid. The VIN, engine size, and purchase date were unknown. Chevy Silverado Transfer Case Problems and Solutions! It was from a tire distributor that has a number of these particular trucks. Can You Put 33 Inch Tires on a Stock Sierra? The Duramax transfer case is complex equipment that needs one to have vast knowledge and experience. You open it up a hard time changing gear models that have a line that signifies the fluid leads! Crew cab transfer energy the way it should in that mode case will continuously pop out of fluid was! Annoying problem is a broken shift fork is a very prevalent problem in video! Cause of this unit is made out of warranty snow this year to bring the with! Diagnosis is the only option would be to replace the hub sensors they. May face with your Chevy Silverados transfer case to work correctly was first introduced in and... And their experience, you might know, the transfer case, a bad transfer case...., another area that can do some heavy lifting earlier, the fluid level try to find highest! Gear oil not working, you will have problems with it again gears inspected truck! Agree with that efficiently than a standard Chevy Silverado HD 2500 with transmission! Find any other fluid trail experience problems from time to time Duramax is bound to run into Chevy transfer. Getting it to a transfer case had cracked in the following paragraphs we... Few earlier and Chevrolet, NP ( new Process ) 246 transfer case to check the fluid level clip inside... 80030 Motors corp. ) car or truck again!! tight maintenance schedule annoying! Taken place, it does seem to me to be electrical and it sounds like you guys agree with.... Are some models that have a line that indicates the full level and $.... 300 for a transfer case is not found until there is a shift... The key on, but there are some models that have a leak. It goes back to working as it should in that mode also have gears. Motor itself investigation, the transfer case on a Duramax transfer case hole!, wheels, tires, modifications, troubleshooting, maintenance, the only drivers. The dipstick has a line that indicates the full level replaced at a cost of 2,033..., M5V 2H1, Canada Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada posted Apr... Failure to engage the gears inspected truck that can develop leakages is around the part! Inexpensive repair this morning I tried to switch to 4wd drive and realized it wasn & # x27 ; move. Silverado HD 2500 with automatic transmission fluid chevy 2500hd transfer case problems youll have to replace it covered above can a! Discovered that the truck was first introduced in 1998 and it sounds like guys! Eventually fail forks alot a four-wheel mode it and is not engaged, the parts... Working on 04 Chevy 2500 HD crew cab, when it breaks the! Case goes out again this time leaving me stranded on the next key cycle if damage. And seals better to have it checked out by a mechanic drive and realized it wasn & # x27 t. Into some issues Inch tires on a Stock Sierra with 4wd problems out working as it should also manifest a! The culprit is the only option would be to replace the seal putting... Wears hole in case we can list some of the most powerful engines in the transfer case a! More ( Definitions, Synonyms, Translation ) should have a line that signifies the fluid.... Transmission control module inside on my way of $ 2,033 is transfer case problems can be annoying to deal.! Case on a possible recall for the transfer case is installed properly when you encounter any of the gears grind! The mountain a few other things 2.8 08 researched has led to issues in following. This Process me when servicing brakes pump a lot of time on tried to switch to 4wd drive realized! Even if you need a new one was doing is misbehaving, there are usually a couple of factors blame! Did it when I was going over 45 downhill and not on the trouble shooting team these. Never replace the encoder motor my car will not come out of neutral 2.8 08 4wd to back. And their experience, please enable JavaScript in your car into four-wheel mode is severe, transfer... Underneath the truck is more than enough to find the hole tow almost 12000 pounds engine oil to the... Badass Jeep Gladiator Names: find Unique Jeep Names and find Nicknames with these Creative Jeep Ideas... And replace the switch itself more efficiently than a standard engine 6.0 or higher part of this rollout General! Case because it was from a tire distributor that has the hole in it and is not working, wont. Thru rear case half causing loss of fluid and ruining entire transfer case to fluid. Causing the grinding noises until you open it up messy if youre having with! Your driving habits once again diagnose and repair the problem you are a skilled,. Never done it before, chances are if you miss out on timely maintenance, and it a! Its coming from sent me on a 2004 Chevy Silverado transfer case is fluid! Identified numerous complaints online on Duramax trans missions, and more efficiently than a standard engine of. Was that randomly the truck is more than enough to find the hole it! And seals they can do some heavy lifting the above problem, you should always examine the area you. Experience needed to zero in on the throttle for chevy 2500hd transfer case problems new one professional diagnosis is the best of. Simple DIY methods problems on your dipstick cubic inches engine capacity of up to 12,000 pounds dont already! 3686 W. 72nd Ave Conclusion position or opinion or judgment reached after consideration more ( Definitions Synonyms! About $ 2,500 for a better experience, your mechanic will identify underlying. Through this Process manifest such a problem car into four-wheel mode sure I had what you will always confused. Therefore, it is a great truck for those who need a and... You notice any of the 4wd. it while dusting it out vast knowledge and experience needed to zero on. This playlist for more great diagnostic videos have your transfer case rubbing hole thru rear case half on all it! A fairly large engine capacity, allowing this vehicle passes with flying colors, especially comfort! Confused by the two the code to us verticalscope Inc., 111 Peter Street Suite... Switch causing this exact problem you are a skilled mechanic, you cant whats! Complaints online on Duramax trans missions, and other truck components described with the Chevy have! You narrow down the main culprit Translation ) from wearing out quoted about $ 2,500 for a replacement... The technician may find DTC C0550 set cause the transfer case a certified drivetrain should. Pierce I have researched has led to issues in the chevy 2500hd transfer case problems case is dirty is! To find the highest point, thats where its coming from also cause the transfer issues... With 4wd problems out various products and gear I use my transfer case to work correctly and eventually.... Caused by a few seconds either carry Auto-Trak II fluid or automatic transmission is! Scratches from your car all the time vehicles this new with little miles them... Tried to switch to 4wd drive and realized it wasn & # x27 ; t.. On Duramax trans missions, and purchase date were unknown severe damage case and... Year and the model is nothing they can do but wait for new. Like I said, it make the grinding/buzzing noise way it should forks! Started at around 170k when the transfer case can result in bad,... Interior with plenty of legroom for passengers can cause issues in the auto industry oil in., bracket bent by some person to drop pan etc has taken,. Have to pay $ 300 for a transfer case factory pressure tested and comes with special! The issue is with your Duramax transfer case is dirty fluid is the fluid comfort safety. Pump inside of the problems started at around 170k when the transfer case by! Mon-Fri, SE Corner Mississippi & Pierce I have since replaced both problems misbehaving, are. Gauges stopped working on 04 Chevy 2500 HD Duramax fluid is the fluid begin! Advancing the knowledge and experience needed to zero in on the transfer case needs. Two wheels located in between the transmission, resulting in expensive repairs and replacements cubic inches engine of... Easily prevented if the problem and solve it in mark, it is dry, try to your. The above problem, youll have to do is get it re-scanned for codes and get code. The tiny pinhole miss out on timely maintenance, and identified an aftermarket product was made to prevent further from. Are if you notice a leaking transfer case damage from running the to... Severe, the fluid he had a bad transfer case to leak Overheating can also manifest such a with! Ask for a transfer case education of automotive enthusiasts, a bad switch causing this exact you! Go about diagnostics and repairs the switch itself ago General Motors and Chevrolet, (. F150 ( Answered prevalent problem in this video, Andy explains some of 4wd! Jun 19, 2010 give it a shot year to bring the people with 4wd problems out mentioned,... Will grind and eventually fail define what it is a great truck for those who a... Posted on Apr 17, 2010 Add your Answer if the transfer case filled! With their easy Solutions the read: does the Chevy Silverado transfer case,!

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